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micro mesh discs

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Micro Mesh Discs | Precision Microporous Filter Discs – Custom Sizes

Micro mesh discs (also known as microporous mesh discs) are circular, high-precision mesh components with ultra-fine, uniform through-holes (as small as 0.1mm). Manufactured by Anping County De Xiang Rui Wire Cloth Co., Ltd.—a professional wire mesh manufacturer in China’s “Wire Mesh Hometown”—these discs deliver burr-free edges, high flatness, and consistent pore size for critical filtration, ventilation, decoration, and precision machining applications.

micro mesh discs

Features and high quality of micro mesh discs

Ultra-Precise Apertures: 0.1mm–5.0mm (custom smaller), uniform pore distribution for reliable filtration.

Premium Materials: 304/316L stainless steel (corrosion/heat-resistant), copper (conductive/antimicrobial), alloys, polyester, PTFE.

Advanced Manufacturing: Chemical etching, NC punching, laser processing, EDM—ensuring smooth, burr-free surfaces.

High Structural Performance:

✔ High strength: Withstands pressure/friction; excellent tensile/bending resistance.

✔ Corrosion resistance: Dense oxide film resists acid/alkali/salt; stainless steel handles >600°C.

✔ Easy maintenance: Smooth, non-stick surface resists dirt; simple to clean.

Customizable: Tailor diameter, thickness, aperture size/shape, hole pattern, and surface finish (polished/coated).

Parameter	Standard Range	Customization
Aperture Size	0.1mm–5.0mm	<0.1mm available; round/square/oval holes
Material Thickness	0.05mm–8mm	Based on material & process
Disc Diameter	10mm–500mm	Custom sizes (small/large)
Open Area	15%–80%	Adjustable by hole density
Tolerance	±0.01mm–±0.05mm	Tighter precision for critical uses
Surface Finish	Mill/polished/anodized	Custom coatings (plating/PTFE)

Manufacturing Processes

Chemical Etching: Complex patterns, smooth burr-free surfaces, tight dimensional control.

NC Punching: Cost-effective mass production for standard designs.

Laser Processing: Ultimate precision; clean cuts for intricate geometries.

EDM/Stamping: Ideal for hard metals and heavy-duty discs.

Applications

1. Industrial Filtration

Petroleum/chemical: Liquid/gas impurity removal.

Food/pharmaceutical: Sterile filtration, particle retention.

Air purification: HVAC primary filters (airflow + particle capture).

2. Decoration and Architecture

Decorative curtain walls, partitions, ceiling panels.

Furniture/lighting: Mesh inserts for aesthetics + ventilation.

3. Medical and Healthcare

Surgical meshes, medical filter components, insect screens.

4. Electronics and Precision Machining

Metal leakage plates, cover plates, flat pins.

Optical/mechanical parts, spring components, friction plates.

5. Agriculture and Others

Plant support nets, insect screens, agricultural filtration.

Automotive: Fluid filters, sensor guards.

Why Choose Our Micro Mesh Discs?

Factory Direct: ISO-compliant production; competitive pricing.

Quality Assurance: 100% inspection for flatness, pore uniformity, and burr-free edges.

Global Supply: Exported to 50+ countries; reliable lead times.

OEM/ODM: Custom drawings/prototypes to mass production.

Customization Services

We offer end-to-end customization:

Material selection (stainless steel/copper/alloy/polymer).

Aperture design (size, shape, pattern).

Dimensional customization (diameter, thickness, roll lengths).

Surface treatments (polishing, plating, anodizing).

Frame/border integration for easy installation.

FAQ - Micro Mesh Discs

Q1: What materials are used for micro mesh discs?
A: We adopt 304, 316L stainless steel, copper, alloy and polymer materials, supporting material replacement per demand.

Q2: What is the smallest aperture you can make?
A: Minimum aperture reaches 0.1mm, ultra-fine holes customized by chemical etching process.

Q3: Can I get customized size and hole pattern?
A: Yes. Disc diameter, thickness, hole shape and density all support personalized customization.

Q4: Are the discs suitable for food and medical filtration?
A: Food-grade 316L stainless steel meets sanitary standard, applicable for pharmaceutical and food filtering scenes.

Q5: Is sample service available?
A: Free small samples can be provided, you only need to cover the shipping cost.

Q6: What surface treatments can be processed?
A: Polishing, anodizing, anti-corrosion coating and electroplating treatments are optional.

Q7: What industries widely apply these mesh discs?
A: Mainly for industrial filtration, medical equipment, electronic accessories, architectural decoration and auto parts.

Q8: How about the product tolerance accuracy?
A: Strict tolerance controlled within ±0.01mm to ±0.05mm, stable consistent quality.